Development and Characterization of a Novel Porous-Media Borosilicate Glass Ion Sources for Electrospray Thruster

The porous-media-based electrospray thruster is a cutting-edge micropropulsion technology that can revolutionize the capabilities of microsatellites. This paper reports the design, fabrication, and characterization of a novel porous-media borosilicate glass electrospray thruster. The porous glass used here is integrally formed by the phase separation method, which make it display outstanding pore uniformity and processability. The picosecond ultraviolet laser processing technique is applied to machine 361 emitters out of glass. Performance characteristic experiments are conducted with the thruster passively fed with ionic EMI-BF4 liquid. The results reveal that the per-emitter can emit up to 200.46 nA of ion current at 2 kV. The novel porous glass and the corresponding machine method present an opportunity to attain more-controllable emitter shapes, which has a positive impact on thruster lifetime and performance improvement.